





BIW HANDLING, WELDING AND GLAZING
Grippers
Handling between stations, hang-on, geometry transfer
Glass grippers: vacuum cups, form nests, sensors, adhesive keep-out
Flange / tool changer, collision envelope, part-present / vacuum monitoring
Fixtures
Geometry, respot, checking, rework, sealing, and glass-set fixtures
Locator scheme (pins, NC blocks, rest pads), clamps, load/unload
Base frame, floor fix, media (air, vacuum, 24 V)
New steel or rebuild of existing stations
Z1 / Z2 / Z3 (body-in-white) and glass bonding (glazing)G
Manufacturing and rebuild documentation
We cover:
Existing fixtures and grippers with no 3D documentation
Worn, shimmed, or crash-repaired tools that no longer match any drawing
Tools you want to reuse instead of buying a full new station
Change of purpose: new part, new locators, new clamps, new robot interface, new process
HOW WE WORK
From undocumented steel to a tool you can rebuild — or reuse for something else
01
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Capture
Scan archive
Model
As-built CAD
Reverse engineer
Function understanding
Modify
Target CAD + change list
If 3D is missing or untrustworthy, we take a 3D laser scan of the existing tool.
We model the tool in 3D: solids for parts that will be remade; mesh-in-place for surroundings that only need collision.
We reconstruct function, not only shape: locators, clamps, media, sensors, wear parts, what can be reused vs what must be new.
We re-design: keep what still works, change geometry and interfaces so the tool can be used for another part, station, or process.
05
Bill of materials
BOM at a named revision
We create a BOM from the CAD — manufactured parts and bought-outs (cylinders, pins, cups, sensors) marked manufacturer or TBD.
06
Documention
Manufacturing data
We issue manufacturing documentation (make / inspect) and rebuild documentation (before → change → after, strip-down and reassembly).
Initiate a Technical Scoping Inquiry
Connect directly with our engineering leadership to discuss your project's unique challenges and requirements. We deliver actionable roadmaps.


